Compositional Modeling Could Help Aerospace Engineers Work Around Design Bottleneck, Report JPL Researchers

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Insider Brief

  • ASA’s JPL and Caltech researchers model and analyze complex systems through assume-guarantee contracts, offering a formal, compositional approach to early-stage design.
  • Their methodology is based on a tool that computes algebraic operations on contracts to quickly explore and verify system behaviors without the need for detailed simulations.
  • Engineers could easily test different design options by using simple math to describe the behavior of components, which could help identify the best setups without needing detailed simulations, making the design process faster and more flexible.

Aerospace engineers face significant challenges in the early stages of system design. At the beginning of any mission– whether it’s a spacecraft rendezvous or a thermal management system for an aircraft — the industry must define and allocate a set of requirements across various subsystems. These requirements need to balance customer goals and technical constraints, all while maintaining the flexibility needed to adapt as the project progresses. This balancing act is notoriously difficult, leading to design bottlenecks, misaligned specifications, and costly delays.

To address these bottlenecks, a team of researchers from NASA’s Jet Propulsion Laboratory and California Institute of Technology propose a compositional approach based on assume-guarantee contracts built on top of a tool called Pacti, which was previously introduced by a team of researchers from Caltech, UC Berkeley, JPL and Inria. Essentially, Pacti is a software tool designed for modeling and analyzing systems using assume-guarantee contracts. It provides computational efficiency and compositional reasoning, allowing engineers to quickly explore and verify design alternatives in aerospace and other complex systems, the researchers report  in a paper on the pre-print server ArXiv.

Compositional Modeling as a Shift in Early-Stage Design

One of the main problems for a range of aerospace engineering tasks is the reliance on simulation-based analyses early in the design cycle, according to the paper. Simulations require detailed models for every subsystem, which are rarely available when specifications are still evolving. When such models are available, they are often complex, necessitating expertise that only a handful of engineers possess. Even then, simulations are time-consuming, involving significant software setup and runtime. They provide limited insights, usually valid only for specific configurations under specific conditions. As a result, companies face inefficiencies and risks, as these early-stage methods often fail to deliver the flexibility and agility needed for modern aerospace development.

The team writes that streamlining early design phases by breaking down complex systems into manageable units and exploring design alternatives without requiring detailed simulation models. The use of the algebraic operations of contracts allows for early analysis, providing insights into system-level behavior even when only partial information about subsystem specifications is available.

The methodology relies on formal contracts that specify what each component of a system guarantees, given certain conditions. By using polyhedral constraints — a mathematical approach to defining these contracts — the tool enables engineers to model components and their behaviors without committing to specific implementations. This flexibility ensures that the design process remains agile, allowing engineers to evaluate multiple scenarios quickly and adjust their approach as new information emerges.

Case Studies Validate the Approach

Teams could apply contract-based framework to several aerospace scenarios, including, as explored in this paper, a spacecraft’s asteroid rendezvous mission and an aircraft’s fuel and thermal management system. The use cases here illustrate the potential for this approach to enhance early design efforts without the burden of simulation.

Spacecraft Rendezvous Mission

In the first scenario, models the design of a CubeSat-sized spacecraft tasked with an asteroid rendezvous mission. The mission’s operations are broken down into task-specific contracts, such as power management, communication and navigation. Each contract specifies the assumptions and guarantees for that subsystem, and algebraic tools combine these contracts to assess overall system performance.

By using this contract-based modeling, engineers can evaluate critical mission metrics like battery state of charge at various mission stages. Unlike traditional simulation methods that might take hours to set up and execute, processes these computations in seconds. This rapid feedback allows for iterative design adjustments, enabling the team to refine mission parameters without delaying the overall project timeline.

Aircraft Fuel and Thermal Management

The second application involves an aircraft’s thermal management system. In this case, models components such as fuel flow rates and external variables like flight altitude. The tool uses those aforementioned polyhedral constraints to explore how variations in these parameters affect the system’s temperature control capabilities.

Engineers can then optimize safety margins by integrating these analyses with optimization algorithms. This process identifies the most promising operating points and ensures that the system adheres to safety specifications without resorting to trial-and-error simulation runs.  Providing insights in under three seconds can lead to reduced development times and fewer design iterations, cutting costs early in the project lifecycle.

Best Practices for Aerospace Firms

The work suggests that this compositional approach offers an efficient alternative to simulation-heavy processes. For firms aiming to enhance their early design efforts, the research suggests several best practices:

Adopt Implementation Flexibility: Modeling components as a range of possible implementations rather than committing to specific designs prevents engineers from becoming locked into suboptimal solutions. The research reveals that the polyhedral contract algebra accommodates this flexibility, making it easier to explore multiple design scenarios simultaneously.

Use Compositional Reasoning to Streamline Development: Decomposing complex systems into smaller units allows engineers to work on subsystems independently, yet ensures that these components align with overall system objectives. A formal framework supports this compositional approach, enabling seamless integration of subsystem models into a unified system.

Leverage Quick Feedback for Agile Iterations: Traditional simulations are slow, often requiring extensive runtime to yield results for a single scenario. By completing fast computations—processing within seconds—offer immediate feedback, allowing for rapid iterations. Engineers can test multiple design paths without the overhead typically associated with detailed simulations.

Prioritize Insightful Analysis Over Detailed Simulation: The contract-based approach delivers more than just binary outcomes; it provides a comprehensive view of system behavior across various scenarios. This method enables engineers to understand the underlying reasons for performance issues, facilitating informed decision-making and targeted adjustments.

Future Directions: Integrating Simulation and Compositional Analysis

While this compositional modeling approach offers significant improvements over traditional methods, the research suggests that integrating compositional contract analysis with simulation models could further enhance the design process. Cross-validating contract-based approximations with simulation data could bridge the gap between early-stage analysis and later-stage verification, ensuring that designs remain robust under real-world conditions.

The ability to compute bounds on system behavior, which is one of the key advantages of the method, according to the researchers — could also inform more detailed simulations, reducing the need for exhaustive testing. For instance, aerospace engineers could  set up precise constraints before running simulations, saving time and resources by focusing only on critical variables.

For aerospace firms navigating the tight margins and demanding schedules of system development, this compositional methodology provides a viable pathway to more efficient early-stage design, according to the team. They suggest that in the future, by supporting multiple viewpoints and encouraging iterative design, the approach offers opportunities to optimize systems before entering the expensive phases of prototyping and testing.

The team includes Nicolas Rouquette and Alessandro Pinto, both of NASA Jet Propulsion Laboratory and Inigo Incer, of California Institute of Technology.

The paper provides higher detail and more technical information than this summary, please find it on ArXiv.

 

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